Hydrocarbon Process Chemicals

From oil & gas extraction, to petroleum products and petrochemicals production, we at ImproChem work closely with our Customers to provide integrated Chemical, Equipment and Operational solutions to overcome hydrocarbon processing and environmental compliance challenges. ImproChem’s
im-PROcess hydrocarbon process treatment solutions provide processing benefits to upstream Oil & Gas Field operations; Gas-to-Liquid, Coal-to-Liquid, Crude Oil Refining and downstream Petrochemical Process Plants.

Our im-PROcess range of best practice technologies, world-class services and innovative solutions help improve plant integrity and reliability, conserve energy, maximise plant efficiency and boost profitability. These solutions include Emulsion Breaking; Desalting; Corrosion Control; Foam Control; Antifoulants; Metals Passivation; Lube Oil De-waxing; Microbial Control; Sub-sea Pipeline Scale & Corrosion Control; Environmental Compliance Programmes; Advanced Chemical Management, and Real-time Monitoring and Control Systems.

ImproChem’s im-PROcess  range of hydrocarbon processing solutions helps to improve plant integrity, operational efficiency and production capacity by performing the following functions:

Foam Control

Antifoams are used in petroleum and petrochemical processes to suppress foam formation in various unit operations, thereby improving operational control and allowing increased unit throughput.


Corrosion Control

Corrosion inhibitors are used to control corrosion in hydrocarbon process streams, thereby protecting the integrity of plant and equipment. Corrosion inhibitors work by many different mechanisms, including acid neutralisation, protective film formation, metal passivation and oxygen removal.


Desalting Aids

Crude oil entering the refinery contains water, salts and other contaminants. Crude oil is desalted to reduce corrosion and fouling in downstream processing units, maximise plant throughput, extend run length and reduce heating energy costs. Desalting chemicals can make the removal of crude oil contaminants easier and more complete, thereby improving plant integrity, capacity and operational efficiency.


Emulsion Breaking

Emulsion breakers and solids wetting agents are used to aid in the removal of suspended solids and/or emulsified water from crude oil (dewatering and desalting processes) and other petroleum and petrochemical process streams.


Fouling Control

Fouling is the formation of deposits in process equipment which impedes the transfer of heat, increases the resistance to fluid flow and may lead to under-deposit corrosion. Anti-foulant chemicals are added to the process stream to help reduce the build up of insulating deposits on heat exchangers and furnaces, thereby improving heat transfer, conserving energy, protecting system integrity and providing a favourable return on investment.


Passivation

Passivation chemicals are used to deactivate competitive catalysts and unwanted side-reactions in fluid catalytic cracking units. For example, Nickel and Vanadium are the most common metal contaminants which compete with the FCC catalyst to react with the hydrocarbon feed. As they contact feed hydrocarbon, the metals cause production of excessive hydrogen and contaminant coke, at the expense of liquid product yields.


Lube De-waxing Aids

Lube de-waxing aids are wax crystal modifiers designed to affect the structure of the wax crystal formed in a refinery de-waxing unit. De-waxing aids convert normally poor filtering wax crystals into more desirable shapes that filter easier for improved oil/wax separation


Microbial control

Microbial contamination is controlled through the use of biocides and single function bio-dispersants in hydrocarbon process streams


Scale Removal Programmes

ImproChem specializes in advanced scale removal programmes and associated services for sub-sea gas and oil extraction pipelines